Instruction Manual for Zenseio Solar Charger Kit V2 (SOLIK2)

Instruction Manual for Zenseio Solar Charger Kit V2 (SOLIK2)

Document revision 1.0
  1. January 16, 2025
  2. Copyright 2018-2026 Zenseio LLC
NotesNOTE: This manual applies to version 2 (V2) of the Zenseio Solar Charger Kit only

image showing solar panel with Zenseio device

1. Introduction

The Zenseio Solar Charger Kit V2 is designed specifically for CSMP and LSMP devices to provide a continuous and renewable power source in applications where external sensors, higher transmission rates, or extended radio activity prevent the device from entering deep sleep mode.


This kit enables long-term, low-maintenance operation by replacing the standard non-rechargeable battery with a rechargeable lithium-ion battery system powered by a solar panel and managed by an intelligent charging controller.


This kit replaces a non-rechargeable battery that was included with the CSMP/LSMP device.


Version 2 (V2) of the Solar Charger Kit includes improvements in charging speed and efficiency, better thermal protection, mechanical design, and installation convenience.

1.1. Kit components

The Zenseio Solar Charger Kit V2 (SOLIK2) consists of the following components:
  1. Solar panel with mounting bracket and extension cable
  2. Rechargeable lithium-ion battery cell
  3. Charging controller board with integrated protection and status indicators
image showing what charge controller looks like
         image showing what rechargeable 18650 battery looks like






 
image showing what solar panel looks like









1.3. System Overview

The charging controller houses the lithium-ion battery and manages all aspects of the charging and power delivery process, including:
Input power regulation
Battery charging and protection
Temperature-based charge suspension
Power-path management
Overcharge and fault protection

This ensures safe, efficient, and reliable operation across a wide range of environmental conditions.

2. Specifications

2.1. Solar panel

ParameterSpecification

Peak Power

2.38 W

Peak Voltage (Vmp)

5.3 V

Peak Current (Imp)

450 mA

Cell Type

High-efficiency monocrystalline

Surface Material

ETFE

Weather Resistance

Yes

UV Resistance

Yes

Mounting

Integrated bracket

Bracket Angle

45° from horizontal

Dimensions

5.35 × 4.4 × 1 in (136 × 112 × 2.5 mm)

Weight

5 oz (142 g)

Cable Length

10 ft (3 m)

2.2. Lithium-ion rechargeable battery

ParameterSpecification

Chemistry

Lithium-ion

Nominal Capacity

2600 mAh (0.2C, 2.75 V cutoff)

Nominal Voltage

3.63 V

Charge Cutoff Voltage

4.2 V

Discharge Cutoff Voltage

2.75 V

Operating Temperature (Charge)

32 to 113 °F (0 to 45 °C)

Operating Temperature (Discharge)

–4 to 140 °F (–20 to 60 °C)

Storage Temperature

–4 to 77 °F (–20 to 25 °C)

Cell Dimensions

Ø 0.72 in × 2.6 in (18.4 mm × 65.0 mm)

Cell Weight

45 g

2.3. Charging controller (SOLIC2)

ParameterSpecification

Supported Battery Types

Lithium-ion, Lithium-polymer

Supported Battery Size18650
Additional Battery ConnectorJST-PH (compatible with Adafruit batteries)

Input Voltage Range

4.35 V to 10 V

Nominal Charge Voltage

4.2 V

Maximum Charge Current

1000 mA

Charging Temperature Range

23 °F to 124 °F (–5 °C to 51 °C)

Charge Control Method

Constant Current / Constant Voltage (CC/CV)

Power-Path Management

Yes

Battery Thermal Protection

Yes

Overcharge Protection

Yes

Additional Battery Connector

Yes (wired battery)

Solar Panel Connector

Push-in terminal block

USB Charging Port

Micro-USB

Status Indicators

Power Input LED, Charge/Fault LED



image showing what the extra battery connector in charge controller looks likeAdditional battery connector

3. Hardware installation instructions

Follow these steps carefully to install the Zenseio Solar Charger Kit V2. Improper installation may result in damage to the device or charging system.

3.1. Power off the device

First, ensure the device Power switch is set to "Off" position.

3.2. Remove non-rechargeable battery

The battery connector uses a locking mechanism to secure it in place.

To remove the battery:
1. Locate the small locking tab on the connector.
2. Use a small flat-tip screwdriver to gently press the tab.
3. While holding the tab, pull the connector straight out.
4. Remove the battery from the metal battery clamps.

Warning
WARNING: Do not pull on the wires. Doing so may damage the connector.

image showing how to remove power connector from board socket

3.3. Insert rechargeable battery into the charging controller

Insert the lithium-ion battery into the black battery socket on the charging controller.


Ensure correct polarity:

  1. The raised bump at the end of the battery must align with the groove on the “+” side of the socket.
WarningWARNING: Incorrect polarity may prevent charging or trigger a fault condition.  


 image showing how to install battery into charge controller (part 1)image showing how to install battery into charge controller (part 2)

3.4. Insert charging controller into the CSMP/LSMP device

  1. Insert the charging controller board sideways into the metal battery clamps, with the green terminal block facing upward.
  2. Rotate the board to the right until it is parallel with the main (blue) device board.
  3. Ensure the board is firmly seated and not loose.

It is highly recommended to fully charge the battery using a USB power source before deploying the system in the field.

  1. Connect a USB cable to the micro-USB port on the charging controller.
  2. Plug the other end into a 5 V USB power adapter.
  3. When charging, the green P.IN LED will illuminate (red CHG LED will also illuminate when the battery is actively charging).
Warning
WARNING: Always disconnect the solar panel before charging via USB to avoid damaging the USB power source or the controller.

Warning
WARNING: Do not apply lateral force to the micro-USB connector. Physical damage to the connector is not covered under warranty.
 

image showing how to charge battery using USB power

3.6. Connect solar panel cable to charging controller

  1. Thread the extension cable through the enclosure cable gland.
  2. Press the tabs on the green terminal block to open the wire clamps.
  3. Insert the wires:
    1. Red wire → connect to terminal marked "+"
    2. Black wire → connect to terminal marked "–"
  4. Release the tabs to secure the wires.

The charging controller includes reverse-polarity protection. If the wires are reversed, no damage will occur, but solar charging will not function.


image showing how to connect solar panel wires to charge controller

3.7. Mount the device and solar panel 

Use the supplied mounting brackets to secure the CSMP/LSMP device and solar panel to a pole, post, or other fixed structure.


Solar Panel Orientation:

  1. Position the panel so it receives sunlight for most of the day.
  2. In the northern hemisphere, face the panel toward the south.

Device Placement:

Due to the sealed waterproof enclosure, internal temperatures may rise significantly when exposed to direct sunlight.


Notes
Note: Excessive heat may temporarily suspend battery charging.

For best performance:

  1. Mount the solar panel in direct sunlight
  2. Mount the CSMP/LSMP device in shade, if possible

3.8. Connect the charging controller to the device

Plug the short power cable from the charging controller into the main blue board inside the CSMP/LSMP device.


The connector is polarized and will only insert in the correct orientation. Once inserted, the locking tab will click into place.

3.9. Power on the device

Slide the device power switch to the ON position.


The system is now operational.


image showing the location of Power Switch in LSMP or CSMP devicePower switch


4. Usage

4.1. Charging

The battery can be charged in two ways:
  1. Using the solar panel (normal operation)
  2. Using a USB power source (maintenance or pre-deployment operation)
Solar Panel Charging:
Solar charging is the default operating mode. The controller supports nominal 6 V and 9 V solar panels within the allowed input voltage range.

The charging controller automatically protects the battery by:
  1. Suspending charging when ambient temperature is outside the safe range (23 °F to 124 °F / –5 °C to 51 °C)
  2. Preventing battery overcharging
  3. Managing optimal charge current and voltage profiles
If the ambient temperature is outside the allowed charging range, charging will pause automatically and resume once the temperature returns to safe limits. This is normal behavior.

USB Charging:
The battery can also be charged using a standard 5 V USB power source. This is especially useful:
  1. During initial deployment
  2. When the battery is partially discharged
  3. When immediate uninterrupted operation is required
When USB power is connected, the system load is powered directly from the USB source while the battery is charging.

Warning
WARNING: Do not connect the solar panel and USB power at the same time. Doing so may damage the power source or the charging controller.

4.1.2. Charging Controller LED Indicators

LED
Label
Behavior
Meaning
Green
P.IN
Off
No input power present
Green
P.IN
Solid On
Valid input power detected
Red
CHG
Off
Battery not charging
Red
CHG
Solid On
Battery is charging
Red
CHG
Rapid Flash
Fault condition

image showing charge controller LED - green P.IN, red CHG
Charge Controller LEDs



4.1.2. Charging Controller Fault Conditions
A fault condition is indicated by a rapidly flashing red LED. This may be caused by:
  1. Battery not detected or improperly connected
  2. Input voltage outside acceptable range
  3. Battery temperature outside safe charging limits
  4. Internal safety timeout or protection trigger

4.1.3. Resetting a Fault

To clear a fault condition:
  1. Disconnect all power sources (solar panel and USB)
  2. Remove the battery
  3. Wait at least 10 seconds
  4. Reinsert the battery
  5. Reconnect only one power source

4.2. Discharging

During normal operation, the connected CSMP/LSMP device draws power from the battery. When an external power source (solar or USB) is present, the system load is powered directly from the input source while simultaneously charging the battery. This reduces battery wear and allows uninterrupted operation.

If no external power source is available, the system will run exclusively from the battery.

5. Important Product Information

5.1. Safety and Compliance Information Use Responsibility.

Read all instructions and safety information before use.


WarningWARNING: FAILURE TO READ AND FOLLOW THESE SAFETY INSTRUCTIONS COULD RESULT IN FIRE, ELECTRIC SHOCK, OR OTHER INJURY OR DAMAGE.

5.2. Lithium Battery Safety Information.

The Lithium batteries accompanying this device cannot be recharged. Do not open, disassemble, bend, deform, puncture, or shred the battery. Do not modify, attempt to insert foreign objects into the battery or immerse or expose to water or other liquids. Do not expose the battery to fire, explosion, or other hazard. Promptly dispose of used, damaged, or leaking batteries in accordance with applicable laws and regulations. If fluid from the battery comes into contact with skin or clothes, flush with water immediately. Insert the batteries in the proper direction as indicated by positive (+) and negative (-) markings in the battery compartment. It is required to use only 3.6V Lithium batteries with this product.

5.2. Component replacement

To prevent the risk of fire or explosion, do not replace any components with unapproved parts.



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